The following article is reprinted from the US Department of Energy Website.
Ice Energy purchased the "Ice Bear", patents, and trade secrets from Powell Energy Products.
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ICE BEAR: Thermal Energy Storage For The
Small Packaged Terminal Air Conditioning Unit
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The IceBear is an ice
storage air conditioning module engineered to upgrade existing
air-conditioning equipment into Thermal Energy Storage (TES) Systems
Introduction
The IceBear is designed for use with five
through twenty-ton capacity rooftop or split system air-conditioning
equipment. The IceBear and an air cooled condensing unit operate during
off-peak hours to store energy as ice. During peak daytime cooling, the
IceBear functions as the condenser, circulating ice-condensed refrigerant
with a 100-watt refrigerant pump.
Capable of several different installation configurations, the IceBear can
be used to expand an air conditioner's capacity, or perform two different
energy conservation functions: load-shifting and load-leveling. In
load-leveling applications, the IceBear achieves a 30 percent energy
savings when compared with standard rooftop air conditioners.
In load-shifting applications, the IceBear shifts energy demand from peak
energy periods to off-peak periods.
Process
Description and Advantages
The IceBear is designed to meet retrofit,
replacement, and new construction requirements in light commercial air
conditioning and industrial process cooling.
The IceBear consists of a heat exchanger made of helical copper coils
placed inside an insulated polyethylene storage tank, an air pump to
enhance the heat exchanger's heat transfer rate, a refrigerant pump, and an
air cooled condensing unit. To provide air conditioning, the IceBear pumps
refrigerant to an evaporator coil in an air handler.
By using the condensing unit to produce ice during the night and the
refrigerant pump to supply condensed liquid refrigerant to the evaporator
coil during the day, the IceBear may effectively be used either to transfer
the majority of load requirements to nighttime hours or in leveling energy
loads. In both of these applications, the IceBear also reduces humidity
levels which aids in meeting indoor air quality standards.
The IceBear provides savings benefits through either a subsequent 30
percent energy savings realized by load-leveling applications or reduction
in price/kWh in load-shifting applications where peak and off-peak price
differentials exist.
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Development Stage
In August of 1996, the IceBear was given a
favorable technical evaluation by the National Institute of Science and
Technology. The subject invention has completed the commercial validation
and product preparation stage as defined under the New Product Engineering
Stages of Development.
Twelve Beta IceBear units were field tested in eight states and laboratory
performance tests were monitored by Electrical Testing laboratory (ETL).
The field trails were sponsored by participating electric utilities and
conducted by Electric Power Research Institute (EPRI). National Rural
Electric Cooperative Association (NRECA), Tennessee Valley Authority, and
The Energy Center of Wisconsin.
Pre-production prototype IceBear modules are ready for fabrication and
testing. Current efforts are focused on licensing the invention for
manufacture.
Patent #5,647,225 was issued July 17, 1997, and is preceded by patent
#5,255,526 patent #4,916,916, and patent #4,735,064.
Economics
and Market Potential
Market potential for the IceBear appears to
be promising for both load-leveling and load-shifting applications due to
the increased use of real-time pricing. The IceBear's ability to reduce the
humidity level will assist in meeting the Ventilation for Acceptable Indoor
Air Quality Standard 62 proposed by ASHRAE.
The IceBear can be used with five through 20 ton capacity roof-top or split
system air-conditioning systems. Applications of the IceBear will include
new and retrofit applications in such markets as:
- Franchise chains
- Small business and office buildings
- Small apartment complexes, and town homes
- Restaurants and laundries
- Branch banks and schools
Load-shifting provides the greatest
demand reduction, typically providing 90 percent demand reduction.
Load-leveling, sometimes called partial storage, typically provides 40
percent demand reduction during peak cooling periods and up to 90 percent
during months with small cooling loads.
Rural Electric Research (RER), a
voluntary program of the National Rural Electric Cooperative Association,
has performed field demonstrations and lab tests on the IceBear and
conclude that the IceBear performance met design expectations. Test results
documented load-leveling condensing unit performance averaged 18.6 EER and
the IceBear cycle EER averaged 11.8 to achieve an overall seasonal energy
efficiency ratio, SEER, that exceeds 15.
Industry representatives believe that the market for the IceBear and TES
systems in light commercial and residential applications will increase with
the increasing use of real-time and differentiated pricing by utility
companies.
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The Inventions and
Innovation Program provides financial assistance for establishing technical
performance and conducting early development of innovative ideas and
inventions. Ideas that have a significant energy savings impact and future
commercial market potential are chosen for financial support through a
competitive solicitation process. I&I-funded inventions have saved
enough energy to light 10 million homes per year. In addition, the program
offers technical guidance and commercialization support to successful
applicants. Ideas that benefit the Industries of the Future, designated by
the Office of Industrial Technologies as the most energy-intensive
industries in the U.S., are especially encouraged.
For additional
information contact:
Powell Energy Products, Inc.
P.O. Box 203
Powell, OH 43065
Phone: (740) 881-5596
Fax: (740) 881-5589
I&I
program contact:
Inventions &
Innovation Program
Office of
Industrial Technologies
(202) 586-2212
(202) 586-7114
(fax)
E-mail: lisa.barnett@ee.doe.gov
Website:
www.oit.doe.gov/inventions
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Encouraging Independent Inventors
America’s
independent inventors represent a National resource that can spur energy
efficiency, economic growth, and international competitiveness. In 1995
small businesses in the United States (under 500 employees) produced 24
times as many innovations per R&D dollar as large firms. Many important
American inventions, such as Edison’s light bulb, were developed by
independent inventors. Yet inventors face tremendous financial,
technological, and commercialization obstacles to bring new ideas from
concept to the marketplace. The I&I Program fills a unique role in the
Federal Government supporting individuals and small companies during the
critical early phases of technology development. By working with
independent inventors the I&I Program helps ensure that future Edisons
and future light bulbs continue to illuminate America.
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Please
send any comments,
questions, or suggestions to webmaster.oit@ee.doe.gov.
Visit our home page at
www.oit.doe.gov
Office of Industrial
Technologies
Energy Efficiency and
Renewable Energy
U.S. Department of Energy
Washington, D.C. 20585
July 1999
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